Invert Emulsions Mud Additives

Emulsifiers, Wetting Agents,
& Dispersants

Across the various invert emulsion systems, AES Drilling Fluids provides robust emulsifiers, wetting agents, and dispersants to address drilling challenges while controlling cost. Through our expertise developing many of our own products, our options provide optimal drilling fluid properties under the most difficult drilling conditions.
Systems

Emulsifiers, Wetting Agents & Dispersants

Across the various invert emulsion systems, AES Drilling Fluids provides robust emulsifiers, wetting agents, and dispersants to address drilling challenges while controlling cost. Through our expertise in developing many of our products, our options provide optimal drilling fluid properties under the most difficult drilling conditions. 

Emulsifiers and wetting agents are essential additives for any invert emulsion (oil-based or synthetic-based) drilling fluid system. Emulsifiers typically offer some oil-wetting characteristics while wetting agents provide some emulsification properties. Dispersants provide additional oil-wetting.

Emulsifiers, wetting agents, and dispersants are all based upon surfactant chemistry, but they have distinct differences depending upon performance objectives. For example, our AES MUL X is optimized for AES VERT, which utilizes diesel or distillate as the base fluid, while ENERMUL and ENERMUL II are designed for the rheological profile desired using EnerREACH. Similarly, AES WA X and ENERWET have structures to reflect performance targets at an optimal price. Our entire portfolio balances various performance and environmental targets with the most cost-effective solution for a given system.

A surfactant features a “water-loving” hydrophilic end and an “oil-loving” lipophilic end. The ratio of hydrophilic and lipophilic portions of a surfactant molecule is referred to as the HLB number (Hydrophile-Lipophile Balance). The HLB value indicates whether or not the surfactant is soluble in oil or water, and its ability to generate invert emulsions and oil-wetting capabilities. 

Key attributes
Enhanced lubrication
Superior filtration control
Environmental compliance
Shale Inhibitors

Water-Based Mud Additives

Shale inhibition requirements vary by the properties of the formation. Mixed clay layers can respond to water in different ways.

 

Corrosion Inhibitors & Scavengers
Filtration Control
Shale Inhibitors
Lubricants
Viscosifiers
Loss Prevention & Treatment
Shale Inhibitors

Invert Emulsion Additives

Shale inhibition requirements vary by the properties of the formation. Mixed clay layers can respond to water in different ways. 

Emulsifiers, wetting agents & dispersants
filtration control
viscosifiers
loss prevention & treatment
Reviews

Technical Specifications

Emulsifiers, Wetting Agents & Dispersants from AES Fluids are crucial additives used in drilling fluids to enhance their performance. Emulsifiers help in creating stable emulsions, wetting agents improve the interaction between solids and liquids, and dispersants prevent the aggregation of particles. These additives ensure efficient drilling operations by maintaining the stability and consistency of the drilling fluid, leading to better wellbore conditions and reduced operational issues.

Emulsifiers

Emulsifiers are critical to establishing and maintaining strong emulsions in oil-based and synthetic-based drilling fluid systems.  This key product provides some important functions in order to maintain a stable fluid system throughout a broad range of challenging drilling conditions. As more water/brine is introduced, more emulsifier is consumed. Secondary emulsifiers can further strengthen emulsions and boost ES values.

Base: Advanced water-based formulation.

An emulsifier:

Forms a stable film around the water/brine to form a droplet
Maintains the water/brine droplet in the internal phase
Enhances filtration control, filtercake quality and emulsion stability

Wetting Agents

Wetting agents serve as critical components to maintaining the integrity of any invert emulsion drilling fluid. Wetting agents are designed specifically for invert emulsions (oil or synthetic-based) and oil-wet drill solids, as well as commercial solids, such as barite. If a solid particle is not sufficiently oil-wet, it will agglomerate and fall out of the drilling fluid, compromising fluid stability.

Wetting agent is consumed as it coats water-wet solids, requiring continuous addition as drilling progresses and regular treatment when adding commercial solids.

Functionally, wetting agents:

Reduce the surface tension between the oil-liquid phase and solids
Oil-wet the water-wet drill solids while drilling
Essential when adding barite, lost circulation material, or other water-wet materials 
Wetting agents get consumed as they coat more solids, requiring additional material as drilling progresses

Temperature Range: Up to 350°F (175°C) for optimal performance..

Pressure Conditions: Effective under both normal and high-pressure environments.

Mud Weight: Adjustable between 8.5 to 16.0 ppg (1.02 to 1.92 SG) based on well requirements.

pH Range: Maintained between 9.0 to 10.5 for optimal stability.

Dispersants

As low-gravity solids accumulate, it is more challenging to maintain an oil-wet, dispersed fluid system. At these extremes, a supplemental dispersant provides a thinning effect to control undesirable drilling fluid properties through stronger oil-wetting characteristics. The effects of these additives should be tested by pilot testing to minimize the risk of over-treatment.

Our Emulsifiers, Wetting Agents & Dispersants: A Hands-On Approach

At AES Drilling Fluids, we manufacture and sell many of our own emulsifiers and wetting agents through the CES Energy Solutions family.  This allows us to optimize products for our customers’ specific needs – ensuring these chemistries are truly fit-for-purpose.  This also leads to increased quality and reliability throughout the manufacturing process. 

Product Data Sheet

Emulsifiers, Wetting Agents & Dispersants from AES Drilling Fluids

Our extensive product line covers a broad range of performance requirements for invert emulsion systems, from conventional oil-based muds to chloride-free synthetic muds. Contact your AES Drilling Fluids Account Manager to review product details for your application.

 
ProductDescriptionProduct Data SheetProduct Data Sheet LinkAssociated Mud System(s)
ABS MULEmulsifierABS MUL Product Bulletin Download PDF ABS 40
ABS MUL HTHigh Temperature EmulsifierABS MUL HT Product Bulletin Download PDF ABS 40
AES MUL IISecondary EmulsifierAES MUL II Product Bulletin Download PDF ABS 40 AES VERT
AES MUL XEmulsifierAES MUL X Product Bulletin Download PDF AES VERT
AES WA IIWetting AgentAES WA II Product Bulletin Download PDF ABS 40 AES VERT
AES WA XWetting Agent AES WA X Product Bulletin Download PDF AES VERT
AES SPERSEDispersant/ThinnerAES SPERSE Product Bulletin Download PDF ABS 40 AES VERT
ENERMULPrimary EmulsifierENERMUL Product Bulletin Download PDF EnerREACH
ENERMUL IISecondary EmulsifierENERMUL II Product Bulletin Download PDF EnerREACH
ENERSPERSEDispersant/ThinnerENERSPERSE Product Bulletin Download PDF EnerREACH
ENERWETWetting AgentENERWET Product Bulletin Download PDF EnerREACH
FLOMULSpecialized Emulsifier FLOMUL Product Bulletin Download PDF N/A
PUREMULEmulsifierN/A No PDF AvailablePURESTAR
PURETHINDispersant/ThinnerN/A No PDF AvailablePURESTAR
PUREWETWetting AgentN/A No PDF AvailablePURESTAR
STARMULSecondary EmulsifierN/A No PDF AvailablePURESTAR
Innovative Solutions to Complement Your Drilling Program
Innovative Solutions
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Featured Products/Additives

Discover the latest advancements from the technical minds at AES Drilling Fluids — a curated selection of high-performance products and specialty additives engineered to enhance efficiency, improve wellbore stability, and solve your most challenging drilling conditions.